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What is the Slide in Injection Molds

In the field of plastic molding, the design and manufacturing of injection molds are of great significance. The slide, as a crucial structure in injection molds, plays an indispensable role for automotive component manufacturers in producing complex automotive parts, medical injection molding in manufacturing precision medical device components, and injection mold inc and other mold enterprises in product research and development. A deep understanding of the slide helps improve the quality and efficiency of high precision plastic injection molding. Here is a detailed introduction.

I. Definition and Core Functions of the Slide

(I) Definition of the Slide

The slide, namely the slide mechanism of injection molds, is a special mechanism that can achieve lateral core - pulling, lateral parting, and resetting actions. In actual production, plastic products such as automotive interior and exterior parts produced by automotive component manufacturers, and medical consumables and device casings manufactured by medical injection molding often have special structures like lateral grooves, protrusions, and undercuts, which cannot be removed from the mold through the conventional vertical demolding method. At this time, the slide mechanism becomes the key to solving this problem. It can complete lateral movements different from the mold - opening direction of the injection molding machine during the mold opening and closing process, realizing the smooth demolding of products.
(II) Core Functions of the Slide
For automotive component manufacturers, automotive parts have complex shapes. For example, the installation clips on automotive bumpers and the wiring slots inside automotive dashboards. Without the slide mechanism, these products with undercuts cannot be removed from the mold. When the mold opens, the slide mechanism first moves the lateral parts that hinder product demolding away. After the main body of the product can be demolded smoothly, it resets, ensuring the complete and accurate demolding of the product, and guaranteeing product quality and production efficiency. In high precision plastic injection molding, the precise movement of the slide is an important factor in ensuring product dimensional accuracy, which is particularly crucial for medical injection molding in manufacturing medical devices with extremely high precision requirements.

II. Classification and Working Characteristics of the Slide Mechanism

(I) Classification by Action Position

  1. Lower Mold Slide
The lower mold slide is installed on the lower mold part of the mold and is often used to handle situations where the product has undercuts or special structures on the lower mold side. When automotive component manufacturers produce plastic parts for the vehicle chassis, if the bottom of the parts has lateral fixing holes and other structures, the lower mold slide is required to achieve lateral core - pulling. The lower mold slide usually works in conjunction with the mold ejection system to ensure the stability and reliability of the product during the demolding process.
  1. Upper Mold Slide
The upper mold slide is located on the upper mold part of the mold and functions when the product has special structures on the upper mold side. For example, some decorative parts of high - end automotive interiors have lateral decorative protrusions on the top. The upper mold slide can laterally move the corresponding mold parts when the mold opens, realizing the smooth demolding of the product. Its design needs to be precisely coordinated with the mold opening and closing actions to avoid interference.
  1. Inclined Slide (Inclined Lifter)
The inclined slide (inclined lifter) is a special slide mechanism, and its movement direction has an inclined angle. It is suitable for situations where there are undercuts or depressions inside the product and the space is limited. When medical injection molding manufactures components of small - sized medical syringes, the internal inclined runner structures can achieve lateral core - pulling through the inclined movement of the inclined lifter when the mold is ejected. The design and manufacture of the inclined lifter require precise calculation of the angle and stroke.

(II) Classification by Power Source

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  1. Mechanical Lateral Slide Mechanism
The mechanical lateral slide mechanism is a common type. It uses the mold - opening power of the injection molding machine. Through mechanical structures such as cam pins and sliders, it converts the vertical mold - opening movement of the injection molding machine into the horizontal movement of the slide. In the molds for conventional plastic daily necessities designed and manufactured by injection mold inc, this mechanism is widely applied due to its simple structure, low cost, and convenient maintenance.
  1. Hydraulic (Pneumatic) Lateral Slide Mechanism
The hydraulic (pneumatic) lateral slide mechanism uses hydraulic or pneumatic pressure as the power source. By connecting a hydraulic cylinder or an air cylinder with the slide, it can precisely control the movement speed, stroke, and force of the slide. When automotive component manufacturers produce molds for large - sized automotive body panels, and when medical injection molding manufactures molds for precision medical device casings, due to the complex product structures and high core - pulling force requirements, this mechanism can better meet the production needs. It can also achieve remote control and automated operation.

III. Components of the Slide and Their Function Details

(I) Cam Pin

The cam pin is a core component of the mechanical lateral slide mechanism and is widely used in the mold design of injection mold inc. It is installed on the fixed mold part of the mold and cooperates with the cam pin hole on the slider. When the mold opens, it uses its own inclined angle to convert the vertical mold - opening movement of the injection molding machine into the horizontal movement of the slider, pushing the slider to achieve lateral core - pulling. The inclination angle of the cam pin is generally between 15° - 25°. The size of the angle directly affects the core - pulling force, the movement speed, and the stroke of the slider, and needs to be accurately designed according to the actual production requirements.

(II) Wedge Lock Structure

The wedge lock (locking block) mainly functions to lock and position the slider during the injection molding process, preventing the slider from shifting under the injection pressure. In the production of automotive component manufacturers and medical injection molding, if the slider is not reliably locked, products are prone to defects such as burrs and dimensional deviations. The wedge lock is installed on the fixed mold part of the mold and closely fits the mating surface of the slider. It separates during mold opening and locks the slider when the mold closes. Its mating surface needs to have high precision and hardness.

(III) Inclined Pressure Plate Structure

The inclined pressure plate structure is used in conjunction with the cam pin and the slider, playing a role in auxiliary guiding and enhancing the movement stability of the slider. During high precision plastic injection molding, the inclined pressure plate is installed on the moving mold part of the mold. Through its inclined surface, it applies a force perpendicular to the movement direction to the slider, balancing the lateral force during the slider's movement, preventing the slider from shifting or shaking, and ensuring the smooth movement of the slide.

IV. Action Principle and Design Key Points of the Slide

(I) Action Principle of the Slide

Taking the common mechanical lateral slide mechanism as an example, when the mold opens, the injection molding machine drives the fixed mold and the moving mold to separate. The cam pin installed on the fixed mold contacts the cam pin hole on the slider. As the mold - opening stroke increases, the cam pin generates a horizontal component force on the slider, making the slider move horizontally and completing the lateral core - pulling action. When the mold closes, the slider resets under the action of the wedge lock. All components work together to ensure the accurate and reliable action of the slide.

(II) Design Key Points

  1. Stroke Calculation
In high precision plastic injection molding, the calculation of the slide stroke is of great importance. To ensure the smooth demolding of products, the movement distance of the slide needs to be sufficient. Generally, the minimum stroke is 2 - 3mm more than the minimum distance for product demolding. An insufficient or excessive stroke will affect product quality and production efficiency.
  1. Structural Form Selection
The rear mold slide often adopts the structure of pressure block + cam pin + spring. When the width of the slide exceeds 100mm or this structure is inconvenient, the T - block structure can be considered. In addition, the structural form needs to be selected reasonably according to the actual situation of the mold, such as the position of the slide and the size of the mold base.
  1. Fitting Relationship
The fitting between the bottom and top surfaces of the slide and the bottom and top surfaces of the front and rear molds, as well as the design of the side slope, all need to be precisely controlled. The bottom surface should maintain an appropriate gap to avoid friction, and the top surface should be well - sealed to prevent the infiltration of plastic melt. The side slope of the slide is set according to different situations to ensure accurate positioning of the slide.
  1. Strength and Stability
To ensure the stability of the slide during movement, the ratio of the height to the thickness of the slide needs to be controlled (the maximum is 1), and the length of the slide should be greater than or equal to 1.5 times the height. At the same time, parameters such as the angle and size of the cam pin also need to be strictly designed to ensure the smooth movement of the slide.

V. Application Examples of the Slide in Different Industries

(I) Automotive Parts Manufacturing Industry

Automotive component manufacturers widely use the slide mechanism in the production of automotive parts. For example, the reinforcing ribs inside automotive engine hoods, the internal structures of door handles, etc., all rely on the slide to achieve the molding and demolding of complex structures, ensuring the production quality and efficiency of automotive parts.

(II) Medical Industry

In the field of medical injection molding, the slide also plays an important role. Structures such as the piston grooves of medical syringes and the internal clips of medical catheter connectors are precisely formed through the slide mechanism, meeting the strict precision and quality requirements of medical devices.

VI. Conclusion and Contact Us

Understanding the slide in injection molds is of great significance for automotive component manufacturers to improve the production level of automotive parts, for medical injection molding to ensure the quality of medical devices, and for injection mold inc and other enterprises to optimize mold design.
If you encounter problems in the design and production related to the slide of injection molds, or if you need professional mold solutions, please feel free to contact JSJM at any time. We have a professional technical team and rich industry experience, and can provide you with comprehensive and high - quality services to assist in your production and development!

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