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Medical device machining case studies​

In the field of medical device manufacturing, medical cnc machining and cnc machining for medical devices play an irreplaceable and crucial role. Precise processing technology is the cornerstone to ensure the quality and performance of medical devices. Through actual cases, we can more intuitively understand their applications and values.

Precision carving of medical cnc machining for orthopedic implants
Orthopedic implants are related to the rehabilitation effect of patients and have extremely strict requirements for accuracy and quality. A professional medical device manufacturer makes extensive use of medical cnc machining technology when manufacturing artificial knee joint components. During the production process, titanium alloy and stainless steel 316 materials are mainly selected. Titanium alloy, with its excellent biocompatibility, high strength, and low density, is widely used in key parts such as joint heads and joint stems. Stainless steel 316, due to its excellent corrosion resistance, is often used to manufacture cnc turned parts such as fixing screws. However, stainless steel materials have relatively high hardness, and their processing difficulty is greater than that of aluminum alloy. During the cutting process, sharper tools and higher cutting forces are required, and problems such as rapid tool wear and difficult-to-guarantee processing surface quality are likely to occur. Titanium alloy has even higher hardness, and its processing difficulty is more prominent, with extremely strict requirements for processing technology and equipment. High-precision CNC machine tools are used to process these materials to ensure that each part meets the design standards. When turning the fixing screws made of stainless steel 316, with the precise control of medical cnc machining, the dimensional accuracy reaches ±0.01mm, and the surface roughness is less than Ra0.4μm. In the production of the entire knee joint assembly, cnc machining for medical devices runs through from the milling of complex joint surfaces to the precise drilling of various components. Every step demonstrates the high-precision advantages of this technology, successfully providing reliable implant products for patients.
Processing challenges and breakthroughs for key components of medical imaging equipment
Medical imaging equipment such as CT and MRI, the processing accuracy of their internal key components directly affects the imaging quality. A well-known medical device manufacturer faces the dual challenges of high precision and complex structure when producing the rotating gantry components of CT machines. For the rotating shaft made of turning of aluminum parts, an advanced cnc machining for medical devices process is adopted. By optimizing the numerical control program and combining high-speed cutting technology, while ensuring processing efficiency, the roundness error of shaft parts is achieved to be less than 0.005mm. When processing the electronic component mounting brackets and other cnc turned parts inside the equipment, medical cnc machining technology is used to ensure the positional accuracy of each mounting hole, meeting the precise installation requirements of electronic components. Throughout the entire production process, medical cnc machining and cnc machining for medical devices cooperate with each other, overcoming many technical problems and providing a solid guarantee for the high performance of medical imaging equipment.
Precision cnc machining for medical of minimally invasive medical devices
Minimally invasive medical devices are increasingly favored in clinical practice due to their small trauma and fast recovery characteristics, but their processing accuracy requirements are extremely high. An enterprise specializing in the research, development, and production of minimally invasive devices uses cnc machining for medical technology to achieve micron-level processing accuracy when manufacturing vascular intervention guidewires. The main part of the guidewire is usually made of stainless steel turned parts made of stainless steel 316. Due to its good flexibility and corrosion resistance, it can meet the needs of the complex environment of vascular intervention. During the processing, through the fine operation of a precision CNC lathe, the parameters of each turning process are controlled to make the surface of the guidewire smooth and the diameter tolerance controlled within a very small range. At the same time, in the processing of the special structure at the head of the guidewire, medical cnc machining technology is adopted, combined with customized tools, to achieve the precise processing of complex shapes, fully demonstrating the core position of this technology in the manufacturing of minimally invasive medical devices.
​Processing integration of semiconductor-related medical device components​
With the integration and development of medical technology and semiconductor technology, cnc machining for medical devices also plays an important role in the processing of semiconductor-related medical device components. For example, when producing semiconductor chip test fixtures for medical testing, the accuracy and cleanliness requirements for Component test fixtures for semiconductor industry are extremely high. The production enterprise uses medical cnc machining technology. When processing the fixture body made of aluminium turned parts, through precision milling and grinding processes, the dimensional accuracy and surface flatness of the internal structure of the fixture are ensured to meet the high-precision positioning requirements of chip testing. At the same time, when processing the cnc turned parts in contact with the chip, strict control is exerted over the introduction of impurities during the processing to ensure the high cleanliness of the testing environment. This case demonstrates the adaptability and advancement of medical cnc machining in the processing of cross-domain medical device components.

​Conclusion
From orthopedic implants to medical imaging equipment, from minimally invasive devices to semiconductor-related medical components, medical cnc machining and cnc machining for medical devices run through all aspects of medical device manufacturing. These actual cases fully prove that with advanced numerical control processing technology and combined with professional process optimization, the strict requirements of medical devices for high precision and high quality can be effectively met. For manufacturer of turned components for the medical sector, continuously improving the technical level of medical cnc machining and cnc machining for medical devices is the key to standing out in the fierce market competition and providing high-quality products for the medical industry. In the future, with the continuous progress of medical technology, numerical control processing technology will surely usher in a broader development space in the field of medical device manufacturing. If you have needs for numerically controlled machining parts in the medical industry or medical devices, please feel free to contact JSJM. You only need to send us the drawings, and we will provide you with professional quotation services. We look forward to working with you to jointly promote the progress of medical device manufacturing.

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